When it comes to industrial bakery flooring, durability, hygiene, and low maintenance are non-negotiable. TKO Concrete Coatings has emerged as Nashville’s go-to expert for bakery floor resurfacing, having transformed over a dozen independent bakery locations across the Nashville area and resurfaced 200,000 square feet of flooring at the Weston Foods (Maplehurst Bakery) Manufacturing & Distribution Center in Lebanon, TN. Whether utilizing urethane cement for heavy production zones or polyaspartic coatings for retail bakeries, TKO consistently delivers food-grade, slip-resistant, and long-lasting floors that meet the highest safety and sanitation standards.
The Unique Demands of Bakery Flooring
Bakery environments present a set of specific challenges that not every flooring contractor can handle:
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Constant Moisture & Temperature Fluctuations: Dough preparation, steam ovens, and routine washdowns subject floors to repeated moisture exposure and thermal cycling.
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Heavy Machinery & Foot Traffic: Conveyor belts, forklifts, pallet jacks, and bakers on foot impose significant weight loads and abrasion on the surface.
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Food Safety Regulations: Flooring must be non-porous, easy to clean, and resistant to mold, bacteria, and chemical sanitizers.
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Slip Resistance: Flour dust, oil, and water spills create slip hazards. A proper bakery floor needs an embedded traction aggregate for safety.
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Downtime Minimization: Production schedules in bakery facilities run around the clock. Flooring projects must be completed quickly to avoid costly shutdowns.
By understanding these factors, TKO Concrete Coatings has perfected bakery-specific flooring solutions that combine urethane cement and polyaspartic systems—materials renowned for their resilience, rapid cure times, and hygienic properties.
Weston Foods (Maplehurst Bakery): A 200,000 sq. ft. Success Story
One of TKO’s most significant projects to date is the 200,000-square-foot flooring overhaul at Weston Foods’ Maplehurst Bakery in Lebanon, TN. As a major food manufacturing and distribution center, Weston Foods required a flooring system capable of:
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Heavy Production Loads: Large industrial mixers, ovens, and forklifts move throughout the facility, demanding a urethane cement system that resists cracking, spalling, and impact.
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Chemical & Thermal Resistance: Frequent contact with cleaning chemicals, steam, and hot liquids necessitates a heat-stable, chemical-resistant floor that won’t discolor or degrade under harsh conditions.
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Hygiene & Cleanability: The flooring had to be non-porous and seamless, allowing rapid washdowns and preventing microbial growth.
TKO Concrete Coatings addressed these needs by installing a high-build urethane cement mortar throughout the production zones. This industrial-grade solution offers:
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Exceptional Compressive Strength: Urethane cement floors can withstand loads upward of 6,000 PSI, ensuring years of reliable service under heavy bakery machinery.
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Rapid Cure & Minimal Downtime: Urethane cement systems cure quickly—allowing Weston Foods to resume production within 24–48 hours, significantly reducing downtime costs.
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Superior Chemical Resistance: From acid-based cleaners to oil and grease, the urethane cement topcoat repels contaminants, maintaining a pristine, food-safe surface.
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Thermal Cycling Performance: High thermal shock resistance prevents cracks or delamination when the floor transitions between hot washdowns and cooler ambient temperatures.
By the end of the project, TKO had delivered a seamless, hygienic, and long-lasting industrial floor—helping Weston Foods streamline sanitation protocols and improve overall facility safety.
Independent Bakeries: Polyaspartic Finishes for Retail & Light Production
For smaller, independent bakeries scattered across Nashville, Brentwood, and Franklin, TKO Concrete Coatings has installed polyaspartic floor coatings to deliver a cost-effective, decorative, and hygienic solution. Polyaspartic systems are especially well-suited to retail bakery areas and light-duty production spaces because they offer:
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Fast Cure Times: Typically curing in 2–4 hours, polyaspartic coatings minimize operational disruptions—an essential factor for bakeries open to customers daily.
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Vibrant, Customizable Finishes: Available in a wide array of colors and decorative flake blends, polyaspartic delivers an attractive, showroom-quality appearance that aligns with a bakery’s brand and décor.
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UV Stability & Fade Resistance: For bakeries with large windows or outdoor seating areas, polyaspartic coatings resist yellowing under UV exposure, ensuring floors stay vibrant year after year.
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Food-Grade, Non-Porous Surface: Like urethane cement, polyaspartic coatings form a seamless barrier that repels water, oils, and microbial growth—ideal for front-of-house and prep zones.
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Slip Resistance: By broadcasting fine aggregate or decorative flakes, TKO integrates slip-resistant textures to keep staff and customers safe in high-traffic bakery walkways.
Why TKO Concrete Coatings Stands Out for Bakery Flooring
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Specialized Industry Expertise: TKO’s deep understanding of bakery floor requirements—from commercial-grade urethane cement to decorative polyaspartic finishes—sets us apart. We tailor each project to the specific operational demands of food production and retail bakeries.
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Proven Track Record: With over 200,000 square feet delivered at Weston Foods and more than a dozen independent bakery projects completed, TKO has a demonstrated history of excellence in food-safe industrial flooring.
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Local Nashville Leadership: Based in Nashville, TN, TKO Concrete Coatings serves Metro Nashville, Middle Tennessee, and surrounding areas with rapid response times and local project management. We understand regional climate challenges—such as humidity and freeze-thaw cycles—and select materials engineered for lasting performance.
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Hygienic, Seamless Surfaces: Both urethane cement and polyaspartic coatings create non-porous, seamless floors that meet stringent FDA and USDA sanitation guidelines—crucial for any facility handling food.
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Minimal Downtime & Rapid ROI: By utilizing fast-curing materials, TKO minimizes downtime—allowing bakeries to maintain production schedules and reduce revenue loss. The longevity and low maintenance of these floors also ensure a strong long-term return on investment.
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Comprehensive Warranty & Support: We back all bakery flooring installations with robust warranties covering material performance and labor. Our post-installation support ensures ongoing customer satisfaction and prompt responses to any maintenance questions.
Conclusion: Secure Your Bakery’s Flooring Future Today
Whether you run a large-scale manufacturing center like Weston Foods (Maplehurst Bakery) or an independent neighborhood bakery, TKO Concrete Coatings delivers industry-leading bakery flooring solutions designed for durability, hygiene, and aesthetic appeal. Our expertise with urethane cement for heavy-duty production areas and polyaspartic coatings for retail spaces ensures your bakery floors remain safe, resilient, and easy to maintain—allowing you to focus on what you do best: baking delicious goods.
Contact TKO Concrete Coatings today at 615-414-3727 or visit www.tkoconcrete.com for a free, on-site consultation. Let Nashville’s bakery flooring experts help you upgrade to a seamless, long-lasting floor that meets your exacting standards.
