When PMI Biopharma—a leading contract development and manufacturing organization (CDMO) based in Nashville, TN—needed to upgrade its facility, they turned to TKO Concrete Coatings for a durable, low-maintenance flooring solution. From the warehouse to the offices, locker rooms, and kitchens, our epoxy flake floor provided the perfect blend of performance, safety, and aesthetics.
About PMI Biopharma
PMI Biopharma specializes in innovative biopharmaceutical services, including biologics fill-finish, process development, and aseptic manufacturing. Their state-of-the-art facility in Nashville supports critical drug development and production for biotech clients across the country. With strict regulatory and cleanliness requirements, PMI Biopharma needed a flooring system that could withstand:
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Heavy equipment traffic: Pallet jacks, forklifts, and utility carts moving ingredients and finished goods.
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Chemical exposure: Occasional spills from sanitizers, solvents, and process fluids.
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Sanitation demands: Regular washdowns and rigorous cleaning protocols in production zones, locker rooms, and break areas.
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Aesthetic consistency: Professional appearance throughout offices, labs, and support spaces.
Project Overview
TKO Concrete Coatings was contracted to install a comprehensive epoxy flake flooring system across multiple areas of the PMI Biopharma facility, including:
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Warehouse and Manufacturing Areas: High-performance base and top coats with vinyl flake broadcast to disguise surface imperfections and provide slip resistance.
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Office and Administrative Spaces: Smooth, seamless epoxy with finer decorative flakes for a polished professional look.
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Locker Rooms & Restrooms: Hygienic, easy-to-clean epoxy floors resistant to moisture and bacterial growth.
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Employee Kitchens & Break Rooms: Stain-resistant, anti-skid surfaces that withstand foot traffic, spills, and routine sanitation.
Why Epoxy Flake Flooring Was the Ideal Choice
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Exceptional Durability
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High-traffic resilience: The multi-layer epoxy flake system bonds directly to concrete substrates, creating a seamless surface that resists chipping, cracking, and wear.
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Impact and abrasion resistance: Whether forklift forks or utility carts, heavy loads glide across a TKO epoxy flake floor without gouging or scuffing.
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Chemical & Stain Resistance
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Harsh chemical tolerance: Spills from solvents, sanitizers, acids, and cleaning agents simply bead on the surface. Cleanup is quick—no etching or permanent staining.
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Low porosity: Epoxy fills micro-pores in concrete, blocking moisture and preventing mold or mildew growth—essential for locker rooms and kitchens.
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Easy Maintenance & Hygiene
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Simple cleaning: A daily sweep and periodic mop with mild detergent keep floors sanitary and spotless. No need for waxes or stripping.
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Slip-resistant surface: Flakes create textured traction zones, reducing slip hazards in wet or recently cleaned areas like locker rooms and break rooms.
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Visual Appeal & Branding
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Custom color options: PMI Biopharma’s facility benefits from a clean, corporate color palette. Our vinyl flakes and tinted topcoats highlight safety demarcations and aisleways.
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Uniform finish: Offices, production areas, and support spaces share a consistent, professional appearance—reinforcing PMI Biopharma’s commitment to quality.
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Project Details & Installation Highlights
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Surface Prep: TKO’s crew began with thorough concrete grinding, using planetary grinders to remove laitance, adhesives, and minor surface damage. Any cracks or spalls were repaired with high-strength epoxy patching compounds.
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Primer & Base Coats: A high-build epoxy primer sealed the substrate; a pigmented epoxy base coat provided color consistency and adhesion for the flake broadcast.
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Flake Broadcast & Troweling: While the base coat was still wet, we broadcast a blend of vinyl flakes to achieve a uniform decorative pattern. After curing, excess flakes were removed and the floor lightly sanded to ensure a smooth, even surface.
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Top Coat & Finish: Finally, a clear, chemical-resistant epoxy top coat was applied at a recommended thickness for optimal durability. For high-moisture areas (locker rooms and kitchens), we added an anti-slip additive to the top coat to achieve ADA-compliant traction.
The entire installation took place during off-hours to minimize downtime for PMI Biopharma’s continuous operations. Our experienced technicians completed the warehouse, offices, locker rooms, and kitchen areas in phases—allowing sections to return to service overnight.
Why PMI Biopharma Chose TKO Concrete Coatings
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Local Expertise: As a Nashville-based company, TKO Concrete Coatings understands Middle Tennessee’s climate and industrial needs. Our knowledge of CDMO regulations and cleanroom-adjacent requirements made us the natural choice.
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Proven Track Record: Over 20 years of industrial and commercial flooring experience—and countless epoxy installations—ensured a reliable, professional outcome.
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Comprehensive Warranty: TKO provided PMI Biopharma with a robust warranty covering materials and labor—offering peace of mind for years of maintenance-free durability.
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Responsive Support: From initial consultation to final inspection, TKO’s project managers maintained open communication, accommodating site-specific scheduling and PMI’s strict cleanliness protocols.
When your facility demands a flooring system that combines durability, safety, and visual appeal, TKO Concrete Coatings is your trusted partner. From biotech warehouses to commercial kitchens, our epoxy flake flooring solutions meet the highest industry standards.
For a free consultation and estimate, call 615-414-3727 or visit www.tkoconcrete.com. Let TKO Concrete Coatings demonstrate why we’re the premier choice for epoxy flake floors in Nashville and beyond.
