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TKO Concrete installs high-performance flooring systems for food processing plants, bakeries, breweries, beverage manufacturers, commercial kitchens, and food production facilities throughout Tennessee. Our urethane cement and epoxy flooring systems are engineered to withstand thermal shock, heavy forklift traffic, aggressive washdowns, food acids, and demanding production environments while helping facilities maintain clean, sanitary operations.
Protect Your Facility with High-Performance Food Processing Flooring
Food Processing Flooring Tennessee facilities demand flooring systems that withstand thermal shock, daily sanitation washdowns, food acids, heavy forklift traffic, and strict USDA requirements. Choosing the wrong flooring system can lead to costly downtime, safety hazards, and expensive repairs.
At TKO Concrete, we specialize in installing and restoring high-performance flooring systems for food manufacturers throughout Tennessee. With more than 20 years of experience, our Food Processing Flooring Tennessee team designs flooring solutions that stand up to demanding production environments while helping facilities maintain cleanliness, durability, and long-term performance.
Whether you operate a bakery, beverage plant, meat processing facility, dairy, commercial kitchen, or other food manufacturing operation, we can recommend the flooring system that best fits your facility’s specific needs.
Why Food Processing Facilities Choose Urethane Cement Flooring
Food processing plants place extraordinary demands on their floors. Daily sanitation procedures, hot water washdowns, food acids, heavy equipment, forklift traffic, and constant moisture can quickly destroy ordinary concrete coatings.
Urethane cement flooring has become the preferred solution for many food manufacturers because it is specifically engineered to perform in these demanding environments. Unlike traditional epoxy coatings, urethane cement resists thermal shock, moisture vapor, impact, abrasion, and many of the harsh cleaning chemicals commonly used in food production.
When properly installed, urethane cement provides a durable, slip-resistant surface that helps facilities maintain sanitation standards while minimizing downtime and reducing long-term maintenance costs.
At TKO Concrete, our Food Processing Flooring Tennessee we evaluate each facility individually to recommend the flooring system that best matches your production environment, sanitation requirements, and operating conditions.
Why Tennessee Food Manufacturers Choose TKO Concrete
- Over 20 years serving Middle Tennessee
- Specialists in food processing facilities
- Experienced with USDA and FDA sanitation requirements
- Thousands of floors installed
- Minimal production downtime
- Free consultations and estimates
Advantages of Urethane Cement Flooring
✔ Thermal Shock Resistant
✔ Handles Constant Washdowns
✔ Excellent Moisture Resistance
✔ Slip-Resistant Options Available
✔ Long Service Life
✔ Resists Food Acids & Cleaning Chemicals
✔ Ideal for USDA & FDA-Regulated Facilities
✔ Excellent for Heavy Forklift Traffic
Food Processing Facilities We Serve
No two food processing facilities operate the same way. TKO Concrete designs flooring systems based on each facility’s production process, cleaning procedures, temperature changes, and traffic patterns.
We regularly install and repair flooring systems for:
- 🍞 Bakeries
- 🥩 Meat Processing Plants
- 🥛 Dairy Facilities
- 🥤 Beverage Production Plants
- 🍺 Breweries
- 🥫 Food Manufacturing Plants
- 🧀 Cheese & Dairy Processing
- 🥗 Prepared Foods
- 🧊 Cold Storage Facilities
- 🍬 Candy & Confectionery Plants
- 🍗 Poultry Processing
- 🍞 Commercial Kitchens
Common Problems We Solve
Most food processing facilities contact us because they’re dealing with one or more of these issues:
- Delaminated coatings
- Moisture vapor problems
- Cracked concrete floors
- Failed epoxy coatings
- Uneven concrete surfaces
- Standing water
- Thermal shock damage
- Forklift wear
- Chemical attack
- Production downtime
Instead of simply installing another coating over a failing floor, TKO identifies the underlying cause and recommends the proper repair before installing a long-lasting flooring system.
🎥 Maplehurst Bakery video (right here)
See Our Food Processing Flooring in Action
Watch TKO Concrete’s urethane cement flooring installed inside the Maplehurst Bakery manufacturing facility in Lebanon, Tennessee. This flooring system is designed to withstand constant washdowns, thermal shock, heavy forklift traffic, and demanding food production environments while delivering years of dependable performance.
Maplehurst Bakery Project
✔ Over 173,000 square feet installed over the past decade
✔ Lebanon, Tennessee
✔ Urethane Cement Flooring
✔ Installed for one of America’s leading frozen bakery manufacturers
Featured Project
Featured Project: Maplehurst Bakery – 173,000 Square Feet of Urethane Cement Flooring
For more than a decade, TKO Concrete has installed over 173,000 square feet of high-performance urethane cement flooring at the Maplehurst Bakery manufacturing facility in Lebanon, Tennessee. Maplehurst is a major producer of frozen bakery products, including donuts, cakes, pastries, and other baked goods supplied to supermarkets and foodservice distributors nationwide. Their demanding production environment requires flooring that withstands thermal shock, harsh cleaning chemicals, constant washdowns, and heavy forklift traffic. Our proven urethane cement flooring systems deliver the long-term durability and performance food processing facilities depend on. Contact TKO Concrete today to schedule a professional flooring assessment.
Installed by Experienced Commercial Flooring Professionals
For more than 20 years, TKO Concrete has installed high-performance flooring systems for food processing facilities throughout Tennessee. Our team understands USDA requirements, production environments, sanitation standards, and the unique challenges faced by food manufacturers.
What is the best flooring for a food processing plant?
Urethane cement flooring is the preferred flooring system for food processing plants because it withstands thermal shock, frequent washdowns, food acids, moisture, heavy forklift traffic, and harsh cleaning chemicals. It provides a durable, sanitary, slip-resistant surface that helps food manufacturers meet demanding production and food safety requirements while reducing maintenance costs and downtime.
Why is urethane cement better than epoxy in food facilities?
Urethane cement flooring outperforms traditional epoxy in most food processing facilities because it is designed to withstand extreme temperature changes, frequent hot-water washdowns, heavy forklift traffic, and exposure to food acids, oils, and harsh cleaning chemicals. Unlike standard epoxy, urethane cement is highly resistant to thermal shock and is less likely to crack or delaminate under demanding production conditions. It also provides a durable, sanitary, slip-resistant surface that helps food manufacturers maintain food safety standards while minimizing downtime and long-term maintenance costs.
How long does urethane cement flooring last?
When professionally installed and properly maintained, urethane cement flooring can last 15 to 25 years or more, even in demanding food processing environments. Its exceptional resistance to thermal shock, heavy forklift traffic, moisture, food acids, and harsh cleaning chemicals makes it one of the longest-lasting flooring systems available. Regular cleaning and periodic maintenance can further extend the life of the floor, making urethane cement an excellent long-term investment for food manufacturers, bakeries, breweries, commercial kitchens, and other industrial facilities.
Can urethane cement withstand hot water and steam cleaning?
Yes. Urethane cement flooring is specifically engineered to withstand repeated hot-water washdowns, steam cleaning, and rapid temperature changes without cracking or delaminating. Its outstanding thermal shock resistance makes it the preferred flooring system for bakeries, food processing plants, breweries, commercial kitchens, and other facilities where sanitation and temperature extremes are part of daily operations.
Is urethane cement flooring USDA and FDA compliant?
While the USDA and FDA do not specifically approve flooring products, urethane cement flooring is widely used in USDA- and FDA-regulated food processing facilities because it meets the demanding performance requirements of these environments. When professionally installed, it provides a seamless, non-porous, easy-to-clean surface that resists bacteria, moisture, chemicals, and thermal shock. Urethane cement is an excellent choice for bakeries, meat processing plants, dairy facilities, beverage manufacturers, and commercial kitchens that require durable, sanitary flooring.
We install food processing flooring throughout Nashville, Murfreesboro, Franklin, Lebanon, Cookeville, Jackson, Clarksville, Chattanooga, Knoxville, Memphis, and communities across Tennessee.
Whether you’re constructing a new food processing facility or replacing a failing floor, TKO Concrete has the experience to install flooring systems built to perform for decades.
Related Flooring Solutions
• Commercial Kitchen Flooring
• Brewery Flooring
Every food processing facility has unique production requirements. Whether you’re building a new plant, replacing failed flooring, or upgrading an existing production area, TKO Concrete can recommend the right flooring system for long-term durability, sanitation, and performance. Contact us today for a free consultation.
Ready to Upgrade Your Food Processing Facility?
For more than 20 years, TKO Concrete has installed high-performance urethane cement flooring for food manufacturers, bakeries, breweries, and commercial kitchens throughout Tennessee. We’ll evaluate your facility, recommend the right flooring system, and provide a durable installation designed to perform for years to come.
Call TKO Concrete today at 615-414-3727 or contact us online to schedule your free flooring assessment.
